Silicon Metal Submerged Arc Furnace Cover (New Static Pressure Transition Smoke Collection Hood)
Silicon Metal Submerged Arc Furnace Cover (New Static Pressure Transition Smoke Collection Hood)

Silicon Metal Submerged Arc Furnace Cover (New Static Pressure Transition Smoke Collection Hood)

The furnace is a semi-closed submerged arc furnace, featuring a semi-closed furnace hood structure. When operating in semi-closed mode, the amount of air entering is sufficient to ensure complete combustion of the CO gas in the furnace off-gas. The hood is of a new design, with an overall configuration resembling a "bird's nest".
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Product Introduction

 

1. Product Description

The furnace is a semi-closed submerged arc furnace, featuring a semi-closed furnace hood structure. When operating in semi-closed mode, the amount of air entering is sufficient to ensure complete combustion of the CO gas in the furnace off-gas. The hood is of a new design, with an overall configuration resembling a "bird's nest". It consists of a flat hood section, an annular static pressure chamber, and a transition static pressure chamber. This new hood retains the flat central roof structure of traditional flat hoods, combined with a raised outer annular static pressure chamber. It is characterized by a deep smoke layer, high gas storage capacity, and excellent fume extraction efficiency.

The furnace cover employs a suspended, combined water-cooled plate structure. The cover incorporates openings for feed pipes and gas duct connections. Its side walls are equipped with a large lifting door and smaller inspection doors. The top roof plates, structural frame, and sidewalls are of water-cooled construction. The inner surface of the roof plates is spray-coated with a lightweight refractory insulation material.

semi-closed submerged arc furnace
2

Features & Advantages

It possesses functions such as smoke storage, pressure equalization, sedimentation and flow guiding.

3

Product Specifications

Non-standard equipment. Equipment can be designed and supplied according to client requirements.

4

Optional Customization Items: design, material, size, etc.

Equipment can be designed and supplied according to client requirements.

5

Material

06Cr18Ni11Ti steel plate and Q245R steel plate.

6

Appearance

The furnace cover adopts suspended combined water-cooled plate structure. It is provided with feeding pipe holes and flue connections, and fitted with lifting main doors and small observation doors on the sides. The top cover plate, framework and side walls of the furnace cover are all of water-cooled construction.

7

Design

Equipment can be designed and supplied according to client requirements.

 

Quality Control

 

1. Production Process

After design completion, the raw materials undergo full-automatic laser blanking, mechanical processing, assembly welding and pre-assembly, together with multi-level production quality inspection.

2. Quality Control

A 7-in-1 Quality Control Process with Final Certification is implemented, covering incoming raw material inspection, machined part inspection, welding process inspection, ultrasonic testing, pre-assembly inspection, pressure test and export packaging inspection. Upon completion of all inspections, a Product Certificate of Conformity (CoC) is issued.

3. Product Certifications

Awarded Quality Management System Certification Of Registration in compliance with the standard GB/T19001-2016/ISO9001:2015;

Awarded Occupational Health and Safety Management System Certification Of Registration in compliance with the standard GB/T45001-2020/ISO45001:2008;

Awarded Environmental Management System Certification in compliance with the standard GB/T24001-2016/ISO14001:2015, as well as EU CE certification.

 

After-sales Service

 

semi-closed submerged arc furnace Mechanism

1. Packaging, Logistics & Delivery

International Export Packaging Standards

2. Installation & Commissioning

We can dispatch technical construction personnel for overseas installation and commissioning, and also provide on-site supervision for installation and commissioning.

3. Operation Training

Provide technical guidance and technical training services.

4. Maintenance & Repair

Provide long-term equipment maintenance and technical guidance services.

5. Spare Parts Support

Long-term supply of equipment spare parts is available.

 

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