Product Introduction

1. Product Description

The ladle tilting machine is mainly used for fixed-point ladle tilting and pouring operations in front of ferroalloy submerged arc furnaces. It can automatically clamp, secure, and tilt hot metal ladles of different sizes. At the same time, it collects dust generated during the pouring process, improving the level of automation, reducing manual operation, improving the working environment, and meeting environmental protection requirements.

The ladle tilting mechanism consists of a tilting frame, base frame, hydraulic cylinders, cylinder protective covers, pins, and lifting lugs, etc.

The hot metal ladle is horizontally transported into the tilting mechanism by a ladle transfer car, and the ladle trunnions are locked into the lower part of the hanging lugs of the tilting mechanism. The mechanism uses hydraulic cylinders to drive the tilting arm, thereby rotating the hot metal ladle to perform pouring operations. The hydraulic station remotely controls the extension and retraction speed of the hydraulic cylinders through proportional valves, thereby controlling the angular velocity of ladle tilting.

The system can be optionally equipped with a manual remote controller or a remote-control system to perform pouring operations. It also supports programmable automatic pouring operations with different tilting speeds. During remote control operation, the tilting mechanism is equipped with angle sensors to monitor the ladle tilting angle in real time, while also enabling remote start and stop control of the hydraulic station.

Features & Advantages

Integrated design, non-standard customization capability, and an integrated design-manufacturing-installation approach ensure the accurate implementation of design intentions during the manufacturing process and reduce errors.

Product Specifications

Non-standard equipment; equipment design and supply can be carried out according to customer requirements.

Optional Customization Items: design, material, size, etc.

Equipment design and supply can be carried out according to customer requirements.

Design

Equipment design and supply can be carried out according to customer requirements.

Appearance

See photos.

Quality Control

1. Production Process

After the design is completed, the production process includes: fully automatic laser cutting of raw materials, machining, assembly and welding, pre-assembly, and multi-level production quality inspections.

2. Quality Control

A "7 inspections + 1 certification" quality management system is adopted, including: incoming raw material inspection, machined component inspection, welding process inspection, ultrasonic flaw detection, pre-assembly inspection, pressure testing, export packaging inspection. After completion of all inspections, a product quality certificate is issued.

3. Product Certifications

Certified in accordance with:

Quality Management System: CQC GB/T19001-2016 / ISO9001:2015

Occupational Health and Safety Management System: CQC GB/T45001-2020 / ISO45001:2008

Environmental Management System: CQC GB/T24001-2016 / ISO14001:2015

EU CE Certification.