Water-cooled Protection Screen
Water-cooled Protection Screen

Water-cooled Protection Screen

During the smelting process of a submerged arc furnace, equipment is exposed to high-temperature and high-pressure conditions, which can lead to thermal expansion and deformation. The use of a water-cooled protection screen helps protect the equipment and improve operational reliability.
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Product Introduction

 

1. Product Description

During the smelting process of a submerged arc furnace, equipment is exposed to high-temperature and high-pressure conditions, which can lead to thermal expansion and deformation. The use of a water-cooled protection screen helps protect the equipment and improve operational reliability.

The protection screen consists of upper and lower sections. The lower protection shield is more susceptible to damage due to direct exposure to high temperatures and is therefore designed as a split structure for easier maintenance and replacement. The upper protection shield is designed to be maintenance-free.

The protection screen is fabricated from welded stainless steel plates and is internally cooled by circulating water. It provides excellent magnetic shielding performance with minimal eddy current losses. A double-layer sealing system is installed between the protection shield and the furnace cover, ensuring a well-designed structure with excellent insulation and sealing performance.

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Features & Advantages

Excellent magnetic shielding performance, low eddy current losses, extended equipment service life.

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Product Specifications

Non-standard equipment; equipment design and supply can be carried out according to customer requirements.

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Optional Customization Items: design, material, size, etc.

Equipment design and supply can be carried out according to customer requirements.

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Material

Material: Stainless steel.

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Appearance

See photos.

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Design

Equipment design and supply can be carried out according to customer requirements.

 

Quality Control

 

1. Production Process

After the design is completed, the production process includes:fully automatic laser cutting of raw materials, machining, assembly and welding, pre-assembly, and multi-level production quality inspections.

2. Quality Control

A "7 inspections + 1 certification" quality management system is adopted, including: incoming raw material inspection, machined component inspection, welding process inspection, ultrasonic flaw detection, pre-assembly inspection, pressure testing, export packaging inspection. After completion of all inspections, a product quality certificate is issued.

3. Product Certifications

Certified in accordance with:

Quality Management System: CQC GB/T19001-2016 / ISO9001:2015

Occupational Health and Safety Management System: CQC GB/T45001-2020 / ISO45001:2008

Environmental Management System: CQC GB/T24001-2016 / ISO14001:2015

EU CE Certification.

 

After-sales Service

 

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1. Packaging, Logistics & Delivery

International Export Packaging Standards

2. Installation & Commissioning

Technical personnel can be dispatched overseas for installation and adjustment, or on-site installation and commissioning guidance can be provided.

3. Operation Training

Technical guidance and technical training services are available.

4. Maintenance & Repair

Long-term equipment maintenance and technical support can be provided.

5. Spare Parts Support

Long-term spare parts supply is available.

 

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